Wire entering the rotary bending head on the flat working table
rod-bending

Flat Table 3D Wire Bending Machine | 2-6 mm Iron Wire

Watch a flat-table rotary 3D wire bending machine form zigzag hook racks from 2-6 mm iron wire in one automatic cycle - every loop identical with hook ends.

Key Specifications

Materials
2-6 mm iron steel wire

Key Features

  • Forms a full row of identical zigzag loops in one program run
  • Flat table guides long parts without support jigs
  • Rotary bending head reaches every bend plane in sequence
  • Hook ends positioned by the same cycle, no second operation
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How Is a Whole Zigzag Wire Rack Bent in One Program Run?

Short answer: On a flat-table rotary 3D wire bending machine. This video shows 2-6 mm iron wire being fed across a flat working table while a rotary head wraps loop after loop in sequence - the finished zigzag rack, hook ends included, comes off the machine in a single automatic cycle.

What the Video Demonstrates

StageEquipmentResult
FeedServo wire feed along flat tableEven loop pitch every time
FormRotary bending head, indexed anglesIdentical zigzag loops in sequence
FinishProgrammed end bendsHook ends formed in the same cycle
OutputPart laid out on the tableLong racks without support jigs

Key Applications

  • Display and storage racks (trouser, towel, pot racks)
  • Zigzag spring separators and guard wires
  • Hardware and shelving accessories in iron wire
  • Job shops bending long multi-loop parts

Flat-Table Rotary Bending vs. Cantilever Bending Heads

CriterionCantilever headFlat-table rotary machine
Long multi-loop partsNeeds support jigsTable guides the part
Loop pitch accuracyDrifts with wire push-backServo feed holds pitch
Bend planesLimited by head reachHead indexes through all planes
Setup per new rackMechanical stopsProgram change

FAQ

Which wire sizes does this flat-table bender handle? The machine class covers 2-6 mm iron or steel wire; the shown part is bent within that range.

Can it add hook or loop ends to the rack automatically? Yes - end features are just more bend steps in the same program, as the video shows.

Is changing from one rack design to another expensive? No new machine is needed: adjust the program and matching pin tooling, and the pitch, loop count and ends change over in minutes.

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