Rod indexed through the 3D CNC bend head
rod-bending

3D CNC Rod Bending for Z-Crank Handle Bars | Gonger

3D high-precision CNC bending of steel rod into Z-crank handle bars, 220 mm long, verified against drawings. Automatic rod forming for machine handles.

Key Specifications

Materials
Steel rod (handle bar)

Key Features

  • Forms long Z-crank grips for machines
  • Three-plus bend planes in one cycle
  • 220 mm grip length held to the print
  • Bar checked on both drawing and plate
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What Machine Makes Long Z-Crank Handle Bars That Fit First Time?

Short answer: A 3D CNC rod bender. This video shows steel rod formed into Z-crank handle bars around 220 mm long - every plane bent in one setup, finished bar matched to the drawing.

What the Video Demonstrates

StepOperationResult
1Rod fed to lengthExact grip span
2Near cranks formedGrip offset
3Far cranks formedMount legs parallel
4Overlay on print220 mm verified

Key Applications

  • Machine and enclosure carry handles
  • Lever and actuator bars
  • Appliance grip bars

3D Forming vs Multi-Setup Bending

CriterionMulti-setup3D one-setup
Datum shiftsEach reclampNone
Leg parallelismDriftsLocked
Cycle timeLongShort

FAQ

Can the bars be plated after bending? Yes - the part geometry suits plating; hang points are planned with the customer.

What lengths can the machine handle? Long bars run to the machine's feed stroke; the demonstrated part is a mid-size handle.

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