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2.5mm Motor Retaining Clip 3D Fully Automatic Bending
3D fully automatic CNC bending of 2.5mm steel wire into motor retaining clips. High-speed wire forming with bin collection for electric motor hardware.
Key Specifications
- Materials
- Steel wire, 2.5 mm diameter
Key Features
- Forms motor clips with three-plus bends per part
- 3D automatic cycle keeps arms in plane
- Spring-temper wire holds clip tension
- High cycle rate fills bins quickly
How Are Motor Cover Clips Made by the Thousand?
Short answer: On a 3D fully automatic wire bender. This video shows 2.5mm steel wire formed into motor retaining clips - several bends per part, all arms held in plane, bins filling fast.
What the Video Demonstrates
| Step | Operation | Result |
|---|---|---|
| 1 | Wire fed and gripped | Consistent start |
| 2 | Arms formed in sequence | In-plane geometry |
| 3 | Hook ends closed | Retention shape |
| 4 | Clip released | Binned output |
Key Applications
- Electric motor end-shield and fan covers
- Appliance access panel retainers
- Spring clips for pumps and gearboxes
3D Forming vs Flat Bending for Clips
| Criterion | Flat bending | 3D forming |
|---|---|---|
| Arms in one plane only | Yes | No |
| Snap-fit tension control | Limited | Precise |
| Assembly speed | Slower | Clip-on fast |
FAQ
Can the clips be made in stainless? Yes - program and tooling adjust for stainless or coated spring wire.
What clip sizes does the machine cover? Wire from about 1 mm to 6 mm, with geometry set by tooling and program.
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