Wire bent to the first arm of the motor clip
wire-bending

2.5mm Motor Retaining Clip 3D Fully Automatic Bending

3D fully automatic CNC bending of 2.5mm steel wire into motor retaining clips. High-speed wire forming with bin collection for electric motor hardware.

Key Specifications

Materials
Steel wire, 2.5 mm diameter

Key Features

  • Forms motor clips with three-plus bends per part
  • 3D automatic cycle keeps arms in plane
  • Spring-temper wire holds clip tension
  • High cycle rate fills bins quickly
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How Are Motor Cover Clips Made by the Thousand?

Short answer: On a 3D fully automatic wire bender. This video shows 2.5mm steel wire formed into motor retaining clips - several bends per part, all arms held in plane, bins filling fast.

What the Video Demonstrates

StepOperationResult
1Wire fed and grippedConsistent start
2Arms formed in sequenceIn-plane geometry
3Hook ends closedRetention shape
4Clip releasedBinned output

Key Applications

  • Electric motor end-shield and fan covers
  • Appliance access panel retainers
  • Spring clips for pumps and gearboxes

3D Forming vs Flat Bending for Clips

CriterionFlat bending3D forming
Arms in one plane onlyYesNo
Snap-fit tension controlLimitedPrecise
Assembly speedSlowerClip-on fast

FAQ

Can the clips be made in stainless? Yes - program and tooling adjust for stainless or coated spring wire.

What clip sizes does the machine cover? Wire from about 1 mm to 6 mm, with geometry set by tooling and program.

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